Online bright solid melting and annealing equipment

Provice one year warranty (man-made damage without insurance, the vulnerability of non-insurance).

  Online bright solid melting and annealing equipment

1. Description: Online bright solid melting and annealing equipment, high ffficiency intelligent annealling equipment, annealing equipment.

2. Process Diameter range: 12-114mm.

3. Process Thickness: 0.5-4.5mm.

4. Certificate: ISO9001:2008

5. Warranty:

Provice one year warranty (man-made damage without insurance, the vulnerability of non-insurance).

6. Introduction:

The development of stainless steel pipe, especially industrial stainless steel pipe, got the support from country industrial policy.

But the solid melting treatment mostly uses online black solid melting and souring, or offline bright solid melting. One will bring environmental problem, the other one will increase the working process and cost.Now, online bright solid melting will solve these problems.

7. Components:

a.The power system,

b.consisting of IGBT inverter m-frequency power transistor ark and groove road compensation capacitor;

c.The bright solid melting system,

d.consisting of induction heating coil,

e.cooling water,

f.gas protection device and infrared measuring instrument;

g.The cooling system,

h.consisting of water-water heat exchanger,

i.external water circulation  and cooling device;

j.The welded pipe cleaning device and electric control system.

8. Feature:

Will the induction heating mode of stainless steel canal to melt temperature of heating for material 304 (10.4 degrees Celsius),

and for the protection of hydrogen gas in sealing device for solid melts in the process, to improve the weld structure and eliminate stress, to enhance the corrosion resistance;

use hydrogen gas can be made for protection of solid melting processing becomes brightness and welded pipe cooling speed. Stainless steel welded pipe heat melt temperature to pick the cooling adopted after cooling mode, to keep the welded pipe light.

9. Working Procedure:

 Heat the stainless steel pipe to the solid melting temperature with induction heating coil, to finish the austenite homogenization, also known as the solid melting process.

By the quick cooling of the graphite cooling tool in water system gate no.1, decrease the temperature to 800°C below, preventing the separation of the carbon and chromium so as to protect the effect of the solid melting.

However, the indirect cooling always bring the separation of a little carbon and chromium. Meanwhile, the separation speed for the chromium is slower than the carbon, causing the less chromium area(less chromium area is the main reason for the intergranular corrosion).

By the 550~750°C temperature protection in water gate no.1, to provide the separation time for the chromium, can eliminate the less chromium area. However, the temperature of 550~750°C is the sensitization temperature for the stainless steel. 

But the quick cooling of the graphite cooling  tool in water system gate no.2 can prevent the sensitization temperature of the stainless steel, it will not have sensitization. By the cooling in gate no.2, the temperature of the stainless steel can lower to 130 degree centigrade.

10. Technical parameters:

Model	Diameter Rang (mm)	Thickness (mm)	Power (kw)	Diameter of Heating Coil Rang	The machine match this device
YCGR32	12-38	0.5-3.0	60KW	Φ55	GYHG40
YCGR63	32-63	0.6-3.5	80KW	Φ60	GYHG50
YCGR114	63-114	1.0-4.5	160KW	Φ145	GYHG60

Online bright solid melting and annealing equipment